1L Capacity Powder Kneading Equipment For Ceramic And Metal Industry

Custom 1L Low Price Wearproof Metal Powder Kneader

 
Product brief introduction

The parts of this mixer that come into contact with the material (mixing chamber/side plate/pressure hammer/mixing blade shaft) are sprayed with tungsten carbide ultra-wear-resistant and pollution-free coating. It is suitable for stirring, dispersing and mixing metal powders and other formulations such as binders within a certain temperature. When the material becomes a mud mass, it is discharged after a certain period of time and then proceeds to the next process. (It is the best mixing equipment for small-batch production, proofing, laboratories and school teaching)

High-Precision Performance of Professional Powder Kneading Equipment

The Powder Kneading Equipment represents a pinnacle of industrial engineering for facilities that demand absolute precision in material homogenization. Specifically designed to bridge the gap between raw powder processing and final component manufacturing, this equipment is the definitive choice for the intensive stirring, dispersing, and mixing of metal powders, ceramic formulations, and specialized binders. By providing a stable, high-torque environment, the Powder Kneading Equipment ensures that even the most complex high-viscosity feedstocks achieve the perfect structural consistency required for subsequent processing stages.

A primary technical advantage that distinguishes this Powder Kneading Equipment from standard mixers is its advanced surface protection technology. All critical parts that come into direct contact with the material—including the mixing chamber, side plates, pressure hammer, and the mixing blade shaft—are meticulously treated with a specialized tungsten carbide ultra-wear-resistant and pollution-free coating. For industrial buyers, this is a vital selling point; it not only prevents metallic contamination of the batch but also provides the extreme hardness needed to withstand abrasive metal and ceramic particles.

Manufacturers and researchers prioritize this Powder Kneading Equipment for several high-value reasons:

• Superior Durability & Longevity: The tungsten carbide treatment significantly extends the equipment’s service life, reducing the total cost of ownership (TCO) and lengthening maintenance cycles.

• Optimized for Precision R&D: Recognized globally as the best mixing equipment for small-batch production, it is perfectly suited for industrial proofing, corporate laboratories, and school teaching applications.

• Seamless Material Workflow: The equipment operates with precision under controlled temperatures. Once the material reaches a homogenized, mud-like mass, it is efficiently discharged, ensuring a smooth transition to the next manufacturing process.

• Pollution-Free Integrity: The specialized coating ensures no impurities are introduced into the formulation, which is critical for aerospace, medical-grade implants, and high-performance electronics.

• Operational Versatility: Its compact yet robust design allows for the rapid development of new formulas and small-scale pilot runs with high repeatability.

Technical Data

 
Product Superiority
1. New powder leak-proof design,and easy to change or take out
2. New heating and cooling system,warming faster and good cooling performance.
3. When use for ceramic and metal industry,with utility model patents of our company,the insideof the contact part for the material is coated with ultra wear-resisting alloy,greatly increase the useful life.

Operating Principle
The two rotors in the mixing chamber rotate relative to each other under a certain speed ratio, clamping the material from the feeding port and bringing it into the roller gap to be squeezed and sheared by the rotors. After passing through the roller gap, it hits the sharp edge of the mixing chamber "W" and is divided into two parts, respectively along the gap between the front and rear chamber walls and the rotors and then returns to the top of the rotor. In the closed mixing chamber, the material is strongly sheared and mixed under certain pressure and temperature conditions, so that the formula materials are fully dispersed and plasticized, so that the formula can play the best effect.
 
Mixing System
The mixing chamber is "W" shaped, and adopts an "M" shaped lower pressure cover to form a fully enclosed mixing space. The stirring blade adopts a prismatic spiral design without dead angles, so that the material shearing and dispersion can meet the physical property requirements. The stirring blade is a hollow structure, and the part in contact with the material (mixing chamber/side plate/pressure hammer/stirring blade shaft) is made of high-quality high-carbon steel, which is tempered and processed with high precision. After deep nitriding heat treatment for 72 hours in vacuum, the surface is sprayed with tungsten carbide, and then the surface is treated for smoothness. It is wear-resistant, corrosion-resistant, not easy to stick to materials, and has a long service life.
 
Technical Advantage
1. Changfeng's anti-leakage powder device adopts mechanical shaft seal tightening technology and uses a self-lubricating seal ring to keep the seal ring in a compressed and sealed state during the mixing process. The self-lubricating seal ring can further reduce the wear of the mixing system and more effectively reduce the noise such as whistling caused by leakage and poor sealing.
2. This machine adopts a through-type heating system, which heats faster and transfers temperature more evenly, and is 50% more efficient than the traditional heating plate. And according to customer needs, a PLC program control system can be used.
3. The interior of the mixing chamber adopts a complex tube belt design, which has good heat exchange and precise temperature control. The rotor adopts water cooling to effectively prevent sticky materials, control temperature accurately, and make the material dispersion more even.
 

After-sales Service

During normal use, non-consumable parts are guaranteed for one year. We provide on-site installation guidance and long-term technical support.
Note: Electrical components and motors are imported from Taiwan and foreign brands.