Laboratory Use 3L Metal Powder Kneader Machine For Small Scale Production

Custom 3L Low Price Wearproof Metal Powder Kneader

 
Product brief introduction

The mixer’s material-contacting components (including the chamber, side plate, pressure hammer, and blade shaft) are coated with a tungsten carbide layer that is highly wear-resistant and contamination-free. It is designed for blending, dispersing, and mixing metal powders as well as binder formulations within controlled temperature ranges. Once the mixture reaches a mud-like consistency, it is discharged after a set mixing period and transferred to the subsequent stage. This equipment is particularly well-suited for small-scale production, sample preparation, laboratory use, and educational purposes.

Engineering Superiority of the Advanced Metal Powder Kneader

The Metal Powder Kneader is a high-performance industrial solution specifically engineered for the rigorous demands of the powder metallurgy and advanced ceramic sectors. Designed to handle dense feedstocks and abrasive materials, this equipment ensures a level of homogenization that is critical for high-quality final parts. As a central unit in specialized production lines, the Metal Powder Kneader integrates proprietary innovations that solve the most common challenges in material refining, ensuring that your facility achieves both structural precision and high throughput.

A primary technical advantage for buyers is the new powder leak-proof design. This innovative sealing architecture maintains a clean, contamination-free workspace while being remarkably easy to change or take out. This allows for rapid maintenance and effortless material changeovers, significantly reducing setup downtime.

Key selling points that drive a superior ROI for the Metal Powder Kneader include:

• Patented Wear Protection: Protected by our company’s utility model patents, the internal contact surfaces of the machine are coated with a specialized ultra wear-resisting alloy. This is a vital feature for the ceramic and metal industries, as it prevents metallic contamination of the batch and greatly increases the useful life of the equipment compared to standard mixers.

• Advanced Thermal Control: The system features a new heating and cooling system that delivers a faster warm-up cycle and excellent cooling performance. This precision thermal management ensures optimal viscosity and prevents the degradation of sensitive binders.

• Robust Structural Stability: Built for heavy-duty 24/7 industrial cycles, the kneader minimizes vibration and mechanical fatigue.

By investing in this Metal Powder Kneader, manufacturers gain a durable, future-proof asset that reduces the total cost of ownership. Its combination of patented alloy protection and energy-efficient thermal systems makes it the ideal choice for producing high-purity metal and ceramic components for the aerospace, medical, and electronics industries.

Technical Data

 
Product Superiority
1. New powder leak-proof design,and easy to change or take out
2. New heating and cooling system,warming faster and good cooling performance.
3. When use for ceramic and metal industry,with utility model patents of our company,the insideof the contact part for the material is coated with ultra wear-resisting alloy,greatly increase the useful life.

Mixing System
The mixing chamber is "W" shaped, and adopts an "M" shaped lower pressure cover to form a fully enclosed mixing space. The stirring blade adopts a prismatic spiral design without dead angles, so that the material shearing and dispersion can meet the physical property requirements. The stirring blade is a hollow structure, and the part in contact with the material (mixing chamber/side plate/pressure hammer/stirring blade shaft) is made of high-quality high-carbon steel, which is tempered and processed with high precision. After deep nitriding heat treatment for 72 hours in vacuum, the surface is sprayed with tungsten carbide, and then the surface is treated for smoothness. It is wear-resistant, corrosion-resistant, not easy to stick to materials, and has a long service life.
 
Technical Advantage
1. Changfeng's anti-leakage powder device adopts mechanical shaft seal tightening technology and uses a self-lubricating seal ring to keep the seal ring in a compressed and sealed state during the mixing process. The self-lubricating seal ring can further reduce the wear of the mixing system and more effectively reduce the noise such as whistling caused by leakage and poor sealing.
2. This machine adopts a through-type heating system, which heats faster and transfers temperature more evenly, and is 50% more efficient than the traditional heating plate. And according to customer needs, a PLC program control system can be used.
3. The interior of the mixing chamber adopts a complex tube belt design, which has good heat exchange and precise temperature control. The rotor adopts water cooling to effectively prevent sticky materials, control temperature accurately, and make the material dispersion more even.
 

After-sales Service

During normal use, non-consumable parts are guaranteed for one year. We provide on-site installation guidance and long-term technical support.
Note: Electrical components and motors are imported from Taiwan and foreign brands.