Combined Mixing Granulator Machine 10L With Wear Resistant Alloy Structure

Custom 10L Low Price Consumption Combined Mixer-Granulator

Product brief introduction

Crafted entirely from wear-resistant alloy, the mixer’s key contact parts (chamber, hammer, side plate, and blade shaft) require no spraying or electroplating treatment. Engineered for precise stirring, dispersing, and blending of metal powders and binder formulations within defined temperature ranges, the system discharges the material once it transforms into a mud-like consistency. It then extrudes and granulates the batch, seamlessly preparing it for the next process.

Product Overview

The CF-10L Combined Mixing Granulator Machine is a precision-engineered solution designed for laboratory research, pilot-scale production, and high-value material compounding. By integrating intensive internal mixing with high-efficiency granulation in a single, compact unit, this machine eliminates the risks of material contamination and thermal degradation typically associated with multi-stage processing. Whether you are working with advanced polymers, ceramic powders, or metal injection molding (MIM) feedstocks, the CF-10L ensures unparalleled homogeneity and particle consistency.

The Technical Edge: Advanced Wear-Resistant Alloy Structure

The core competitive advantage of this Combined Mixing Granulator lies in its proprietary Wear-Resistant Alloy Structure. Recognizing that high-filler compounding and abrasive additives can rapidly degrade standard stainless steel, our engineering team has reinforced all critical contact zones—including the mixing chamber, rotors, and granulating blades—with a specialized high-chrome, multi-element alloy.

• Extended Equipment Lifespan: The alloy structure offers a surface hardness significantly higher than conventional materials, reducing mechanical wear by up to 40% in high-friction environments.

• Contamination-Free Processing: For industries like electronics and aerospace, even microscopic metal shavings can ruin a batch. Our wear-resistant alloy prevents "black spots" and metallic impurities from leaching into your high-purity compounds.

• Superior Thermal Stability: The alloy is optimized for thermal conductivity, ensuring that the 10L mixing chamber maintains precise temperature control, preventing localized overheating during high-shear operations.

Integrated Efficiency: Mixing and Granulating in One Step

Efficiency in the 10L scale is not just about speed; it is about process control. This Combined Mixing Granulator Machine features:

1. High-Shear Intensive Mixing: The counter-rotating rotor design creates a chaotic flow field, ensuring that pigments, flame retardants, and reinforcing fibers are dispersed at a molecular level within the polymer matrix.

2. Seamless Granulation: Once the mix reaches optimal fluxing, the integrated granulating system transforms the molten or semi-solid mass into uniform pellets. This "one-pot" approach reduces material exposure to oxygen and moisture.

3. Precise 10L Capacity: Ideally sized for R&D departments, the 10L volume allows for meaningful testing of new formulations without the excessive material waste associated with industrial-scale trials.

Applications and Versatility

This versatile Combined Mixing Granulator is the preferred choice for:

• Polymer Compounding: Developing specialized masterbatches and functional plastics.

• Powder Metallurgy: Mixing and granulating feedstock for Metal (MIM) and Ceramic (CIM) Injection Molding.

• Sustainable Materials: Processing recycled plastics and bio-composites that require delicate temperature management.

Technical Data

Working Principle of Internal Mixer

The twin rotors in the chamber run at a fixed speed ratio, capturing material from the inlet and forcing it through the gap where it undergoes compression and shear. On exiting, the batch collides with the chamber’s “W”-shaped ridge and splits into two flows that circulate along the rotor and chamber walls before cycling back to the rotor top. Under the closed conditions of pressure and heat, the material is intensely mixed and plasticized, allowing the formulation to disperse fully and achieve its intended properties.

Product Superiority

1. The motor and electrical components adopt a fully sealed structure, which is waterproof and dustproof.
2. The oil outlet is equipped with a pressure gauge, which automatically alarms when the pressure is too high.
3. The oil storage tank is out of oil.
4. The oil filling operation cycle-the single oil filling time can be set on the control panel.

5.A dust and odor-proof collection shield is installed above the mixing tank, with an air outlet to facilitate the connection of the factory dust collection system, effectively reducing the harm of dust and harmful gases to operators.

6.Thermal insulation system.

After-sales Service

During normal use, non-consumable parts are guaranteed for one year. We provide on-site installation guidance and long-term technical support.
Note: Electrical components and motors are imported from Taiwan and foreign brands.