1L Protection Atmosphere Internal Mixer Machine High Precision Ventilation Cooling

Custom High Precision 1L Protection Atmosphere Inner Mixer

Product brief introduction

This internal mixer is made of imported all-alloy materials (no need for spraying or electroplating), suitable for high-viscosity and high-hardness powder metallurgy, ceramic powder, titanium/aluminum alloy powder, and is suitable for the internal mixing and refining of various raw materials.

Advanced Material Refining with the Atmosphere Internal Mixer Machine

The Atmosphere Internal Mixer Machine represents a pinnacle of engineering for the advanced metallurgy and ceramics industries. Designed to meet the rigorous demands of high-purity material science, this equipment is meticulously constructed from imported all-alloy materials. A major selling point for professional buyers is that this all-alloy design completely eliminates the need for traditional surface spraying or electroplating. This ensures that the mixing chamber is not only exceptionally strong and wear-resistant but also free from the risk of coating peel-off, which can contaminate sensitive batches—a critical factor for aerospace, medical, and high-tech electronic applications.

As a premier Atmosphere Internal Mixer Machine, it is specifically engineered to handle the "toughest" challenges in modern production, including high-viscosity and high-hardness materials. It excels in the processing of powder metallurgy feedstock, advanced ceramic powders, and specialized titanium or aluminum alloy powders. By providing a stable, high-torque environment, the machine ensures the uniform dispersion and intensive refining of diverse raw materials, preparing them for subsequent molding or sintering processes with unmatched consistency.

Professional procurement teams choose the Atmosphere Internal Mixer Machine based on several high-value performance advantages:

• Contamination-Free Purity: The use of solid imported alloys ensures that no metallic impurities or flakes are introduced into the formulation, maintaining the chemical integrity of reactive metal alloys.

• Superior Abrasion Resistance: The inherent hardness of the all-alloy contact parts allows the mixer to withstand the extreme friction of abrasive ceramic powders, significantly extending the maintenance cycle and reducing the total cost of ownership (TCO).

• Precision Homogenization: The advanced rotor dynamics are designed to refine dense feedstocks into a perfectly homogenized state, which is essential for achieving high-density final parts.

• Operational Versatility: While optimized for metal and ceramic powders, this Atmosphere Internal Mixer Machine is well-suited for the internal mixing and refining of various complex raw materials, offering the flexibility needed for multi-product facilities.

Technical Data

Product Superiority

1.The inner chamber can be fully open,easy to clean without any dead ends.

2.By adopting PLC control system to connect the preset values and the detection values,with intelligentoperation to discharge the oxygen contect in positive pressure,and recharge inert gas automatically.

3.With double atmosphere protection device,the mixing process is in the condition of positive pressure.

Operating Principle

The two rotors in the mixing chamber rotate relative to each other under a certain speed ratio, clamping the material from the feeding port and bringing it into the roller gap to be squeezed and sheared by the rotors. After passing through the roller gap, it hits the sharp edge of the mixing chamber "W" and is divided into two parts, respectively along the gap between the front and rear chamber walls and the rotors and then returns to the top of the rotor. In the closed mixing chamber, the material is strongly sheared and mixed under certain pressure and temperature conditions, so that the formula materials are fully dispersed and plasticized, so that the formula can play the best effect.

Mixing System

The mixing chamber is "W" shaped, and adopts an "M" shaped lower pressure cover to form a fully enclosed mixing space. The stirring blade adopts a prismatic spiral design without dead angles, so that the material can be sheared and dispersed to meet the physical property requirements. The stirring blade is a hollow structure, and the part in contact with the material is made of imported all-alloy material (no spraying or electroplating is required), which is wear-resistant, corrosion-resistant, not easy to stick to the material, and has a long service life.

Technical Advantage

1.CFine's anti-leakage powder device adopts mechanical shaft seal tightening technology and uses self-lubricating seal rings to keep the seal rings in a compressed and sealed state during the mixing process. The self-lubricating seal rings can further reduce the wear of the mixing system and more effectively reduce the noise such as whistling caused by leakage and poor sealing. It can greatly improve the anti-leakage powder function, making cleaning, color change and disassembly simpler and more convenient, and reduce the pollution to the materials.

2.This machine adopts a through-type heating system, which heats faster and transfers temperature more evenly, and the heating efficiency is 50% higher than that of traditional heating plates. It adopts a PLC program control system.

3.The internal structure of the mixing chamber adopts a complex tube-belt design, which has good heat exchange and precise temperature control. The rotor is cooled by water, which effectively prevents sticky materials and controls the temperature precisely, making the materials dispersed more evenly.

After-sales Service

During normal use, non-consumable parts are guaranteed for one year. We provide on-site installation guidance and long-term technical support.
Note: Electrical components and motors are imported from Taiwan and foreign brands.