5L Atmosphere Protection Mixer Machine 11KW For Ceramic Materials

Custom Low Price 5L Protection Atmosphere Inner Mixer

Product brief introduction

Crafted from premium imported alloy, this internal mixer requires no spraying or electroplating treatment. It is ideal for demanding applications involving high-viscosity and high-hardness powders—such as ceramic materials, powder metallurgy, and titanium/aluminum alloys—and ensures reliable internal mixing and refining for various formulations.

Technical Data

High-Precision Performance of the Atmosphere Protection Mixer Machine (CF Series)

The Atmosphere Protection Mixer Machine, represented by our high-performance CF-1LQF, CF-3LQF, and CF-5LQF models, is a specialized industrial solution engineered for sensitive material compounding. In sectors where material purity is paramount—such as advanced ceramics, metallurgy, and specialized polymers—the Atmosphere Protection Mixer Machine provides the controlled environment necessary to prevent oxidation and contamination. By integrating advanced sealing technology and precision thermal controls, this series ensures that every batch maintains its exact chemical properties from the first minute of mixing to the final discharge.

Our CF series is designed to accommodate various production scales, offering Effective Mixing Volumes of 1L, 3L, and 5L. This range is ideal for laboratory research, pilot testing, or high-value small-batch production. Depending on the material density, the Batch Feeding capacity scales from 2–5KG up to 10–15KG, providing manufacturers with the flexibility to handle diverse feedstock requirements.

For professional procurement teams, the Atmosphere Protection Mixer Machine offers several critical technical advantages:

• Customizable Power & Control: Equipped with heavy-duty Main Motors ranging from 4KW to 11KW, the system features a dedicated Frequency Converter to manage torque and speed precision. We offer full Accept customization for these electrical components to meet specific facility standards.

• Advanced Thermal Management: To protect sensitive materials, the series utilizes efficient Electric Heating combined with specialized cooling technologies. While the CF-1LQF uses Ventilation cooling, the larger CF-3LQF and CF-5LQF models are equipped with robust Water cooling systems to maintain optimal processing temperatures.

• Mechanical Precision: Featuring high-performance Pressure Cylinders (￠63 ￠80 ￠100 ) and a variable Speed (front/rear) of 0–40/31 r/min, the machine ensures thorough homogenization.

• Bespoke Engineering: We provide Accept customization for critical parts like the Pitch Diameter of the Screw Rod, ensuring the machine is perfectly tailored to your unique material viscosity.

Product Superiority

1. The inner chamber can be fully open,easy to clean without any dead ends.

2. By adopting PLC control system to connect the preset values and the detection values,with intelligentoperation to discharge the oxygen contect in positive pressure,and recharge inert gas automatically.

3. With double atmosphere protection device,the mixing process is in the condition of positive pressure.

Operating Principle

The two rotors in the mixing chamber rotate relative to each other under a certain speed ratio, clamping the material from the feeding port and bringing it into the roller gap to be squeezed and sheared by the rotors. After passing through the roller gap, it hits the sharp edge of the mixing chamber "W" and is divided into two parts, respectively along the gap between the front and rear chamber walls and the rotors and then returns to the top of the rotor. In the closed mixing chamber, the material is strongly sheared and mixed under certain pressure and temperature conditions, so that the formula materials are fully dispersed and plasticized, so that the formula can play the best effect.

Mixing System

The mixing chamber is "W" shaped, and adopts an "M" shaped lower pressure cover to form a fully enclosed mixing space. The stirring blade adopts a prismatic spiral design without dead angles, so that the material can be sheared and dispersed to meet the physical property requirements. The stirring blade is a hollow structure, and the part in contact with the material is made of imported all-alloy material (no spraying or electroplating is required), which is wear-resistant, corrosion-resistant, not easy to stick to the material, and has a long service life.

Technical Advantage

1. CFine's anti-leakage powder device adopts mechanical shaft seal tightening technology and uses self-lubricating seal rings to keep the seal rings in a compressed and sealed state during the mixing process. The self-lubricating seal rings can further reduce the wear of the mixing system and more effectively reduce the noise such as whistling caused by leakage and poor sealing. It can greatly improve the anti-leakage powder function, making cleaning, color change and disassembly simpler and more convenient, and reduce the pollution to the materials.

2. This machine adopts a through-type heating system, which heats faster and transfers temperature more evenly, and the heating efficiency is 50% higher than that of traditional heating plates. It adopts a PLC program control system.

3. The internal structure of the mixing chamber adopts a complex tube-belt design, which has good heat exchange and precise temperature control. The rotor is cooled by water, which effectively prevents sticky materials and controls the temperature precisely, making the materials dispersed more evenly.

After-sales Service

During normal use, non-consumable parts are guaranteed for one year. We provide on-site installation guidance and long-term technical support.
Note: Electrical components and motors are imported from Taiwan and foreign brands.